China Laser Cladding machine Manufacturer
- Save Energy and protect the environment.
- Small heat input, no heat distortion.
- The cladding layer can be controlled.
- The cladding area can be controlled.
- High powder selectivity.
- The dilution is small.
- Longer Service Life.
- Easy Operation.
Fiber Laser Cladding Machine Hot Sale
The Laser Cladding Machine can meet your cladding needs.
Laser cladding remanufacturing technology.
Laser cladding is a additive manufacturing process in which the material is melted on a substrate. Laser cladding is often used on parts used in heavy industry to make better new layers and to repair surfaces worn by repeated use. The laser beam creates a molten pool on the surface of the workpiece, and the coating material is simultaneously coated Into the bath. The resulting coating is bonded to the substrate material in a metallic form and is stronger than that obtained by thermal spraying. In addition, laser cladding and chrome plating, compared to the body almost no harm.
Features
- Small thermal input without thermal deformation: when high power density is used for rapid cladding, the temperature rise is not more than 80’°C. There is no thermal deformation after laser processing!
- The cladding layer can be controlled and the thickness of the single-pass powder feeding cladding layer is 0.2 ~ 1. 8mm.
- High bonding strength: high metallurgical bonding strength between laser cladding layer and substrate.
- Powder selectivity: can be based on a different substrate and use requirements. Configuration of different metallurgical powders to meet the use requirements.
- The cladding range can be controlled by automatic control. It is capable of cladding the specified area, and the quality of the cladding layer is stable.
- Low dilution rate: by adjusting the laser parameters, the melting rate of the substrate can be controlled and a low dilution cladding layer can be obtained. Meet the components and performance requirements of the product. Saving valuable powder materials.
Applications
Applicable to !
Mine. Coal machinery. Due to the harsh environment. Parts quickly damaged. Laser cladding machine can provide customers with re-cladding equipment. Reduce mining costs, can be hydraulic support, the middle slot, pick, gear shaft oil cylinder and other mine machine parts repair.
In modern petrochemical production, equipment is in bad condition for a long time. Failure due to wear. Repair of failed components using laser cladding manufacturing/remanufacturing technology. Can provide parts of the service life. Cost saving in mining. Mainly on the drill pipe. Valves, bushings large rotor journal impeller and repair.
The machinery manufacturing industry key components can be repaired in a wide variety of manufactures. Cover packaging machinery. Food Machinery, pharmaceutical machinery, drilling machinery. Construction machinery. ships. automobiles. Mining, motor, etc. Related to shaft. sleeve. Cam, cylinder. Hydraulic components. Gears, gear shafts, etc.
Introduction of laser cladding head
1. Built-in integral water cooling, completely closed module structure, strongly prevented the optical lens from being polluted by dust with Class IP65.
2. The unique design of four-channel powder feeding and coaxial air supply mode can effectively address-uneven powder feeding.
3. The adjustable design of the cladding nozzle can effectively make the cladding easy especially for the special product.
4. Powder feeding Rate: 2~80g/min.
5. Powder focus diameter: 2~6mm.
6.Typical powder size: 20-160um (800-90 mesh).
7. Monitoring: Configured with CCD camera, for real-time monitoring. slide screw for use on machine robot arms.
Cladding Samples Under Different Laser Working Modes
Large power generation machine and large steel rolling machine, in the long-term high-speed operation of the process. Part wear often occurs, in order to make high-value parts can multi-cycle cycle use, reduce operating costs. Can be worn parts of the repair, mainly used for generator rotor bearing position, fan rotor, fan main shaft, steam turbine blades, hot rolling spokes, mill drive shaft tension, delivery spokes, pinch spokes, gear shaft and other products repair. The utility model can not only restore the structure size of the worn part, but also improve the hardness and wear resistance, thereby improving the service performance of the product and prolonging the service life.
The Features of Paraxial Molten Head
1.Built-in integral water cooling, completely closed module structure, strongly prevented the optical lens from being polluted by dust with Class IP65.
2.The unique design of four-channel powder feeding and coaxial air supply mode can effectively address uneven powder feeding.
3.The adjustable design of the cladding nozzle can effectively make the cladding easy especially for the special product.4.Powder feeding Rate:2~80g/min.
5.Powder focus diameter: 3~8mm.
6.Typical powder size: 25~160um (500-90 mesh).
Molten Powder Feeder
Molten power feeder widely used in laser molten and other surface treatment processes with high precision.
1. Smart control for double tube powder feeder, touch screen.
2. Smooth powder output and continuous powder feeding, drying heating system for powder.
Applications of Laser Cladding Machine
Laser cladding is a additive manufacturing process in which the material is melted on a substrate. Laser cladding is often used on parts used in heavy industry to make better new layers and to repair surfaces worn by repeated use. The laser beam creates a molten pool on the surface of the workpiece, and the coating material is simultaneously coated Into the bath. The resulting coating is bonded to the substrate material in a metallic form and is stronger than that obtained by thermal spraying.
Product configuration list
| Serial number | Name | Component part | Specification type | Unit | Qty |
| 1 | Laser cladding machine | SEMI-CONDUCTOR LASER | 4000W | set | 1 |
| 2 | Water chiller | 5P | set | 1 | |
| 3 | Laser cladding head | COAXIAL cladding head | set | 1 | |
| 4 | Powder feeder | Single cylinder powder feeder | set | 1 | |
| 5 | Cladding machine bed | BED length 1,000 | Ф100 Chuck | set | 1 |
Laser Parameters
Laser cladding is a additive manufacturing process in which the material is melted on a substrate. Laser cladding is often used on parts used in heavy industry to make better new layers and to repair surfaces worn by repeated use. The laser beam creates a molten pool on the surface of the workpiece, and the coating material is simultaneously coated Into the bath. The resulting coating is bonded to the substrate material in a metallic form and is stronger than that obtained by thermal spraying. In addition, laser cladding and chrome plating, compared to the body almost no harm。 Now the 4000W laser parameters listed below, please refer to
| Optical parameter | |
| Output Power W | 4000 |
| Mode of operation | Continuous/modulation |
| Power Range（%） | 10~100 |
| Central Wavelength（nm） | 915±10 |
| Output power instability | <3% |
| Output power instability （Hz） | 50~5K |
| Red Light indicating output power（mW） | 0.25~1 |
| Output cable parameters | |
| Output header type | HQBH |
| Fiber core diameter （μm） | 800 |
| Half Angle of beam divergence （rad） | 0.22 |
| Output fiber length（M） | 20 |
| Output fiber length | |
| Operating Voltage（VAC） | 380±10， 50/60Hz |
Working Platform
Turntable, fixed on the working platform. Accurate positioning and dimensions. The parts are secure. Each part of the equipment requires a clean appearance, smooth and full paint layer, accurate action. The turntable is driven by servo motor and the speed is continuously adjustable. Capable of gripping and rotating.
Technical Specifications of the Working Platform:
Frequently Customer Enquiry
Most frequent questions and answers about the laser cladding machine
What is a laser cladding machine and what can be done?
Laser cladding can repair the worn part, restore the structure size of the worn part, and improve the hardness and wear resistance, so as to improve the product performance and prolong the service life!
Fiber laser cladding machine can clad how much size of the product?
Can clad any shape or size of workpiece.
What materials can be cladding?
Motor rotor bearing position, fan rotor, fan main shaft, steam turbine blades, hot-rolled spokes, tension spokes of rolling mill drive shaft, transfer spokes, pinch spokes, gear shafts and other products.
Can large workpieces be cladded by laser cladding machine?
Yes, it can be clad.
What is the cladding effect of the laser cladding machine?
The wear-resistance, temperature-resistance and corrosion-resistance of the products are strengthened by cladding processing.
Does the weld need to be polished?
No, it’s one-time. It’s durable.
What are the consumables for a laser cladding machine?
Power consumption，Metallurgical Powder
Is it safe to use a laser cladding machine?
Full engineering control computer operation, safe and stable working environment..